Making the trains run at the Model Railroad Garden

At the Model Railroad Garden: Landmarks of America, you see model trains chugging charmingly through the trees, mountains, and cityscapes, and clacking across bridges as they merrily toot their horns.

You don’t see the workshop crammed with test tracks, a lathe, a drill press, soldering irons, a drawer filled with spare train motors, dozens of bins of spare parts, and rows of small jars of paint labeled “CNW yellow” and “Wisconsin Central maroon.”

But that’s what keeps the trains rolling at the Chicago Botanic Garden.

Watch our engineer interview video on YouTube.

Have a tiny engineer? Don’t miss Trains, Tricks & Treats on October 21 & 22.

Small boy with a microphone talks about the Model Railroad Garden.
This summer, a few of our younger visitors got a chance to interview our engineers. View the video on YouTube here.

A room in the basement of the Regenstein Center is the hive of repair activity for the Model Railroad Garden, which operates through October 29. There are also ghost trains for Night of 1,000 Jack-o’-Lanterns (October 26 to 29), and trains that wend through Wonderland Express, which begins November 24. That is why there is a staff of three year-round engineers and 18 seasonal engineers, helped by 66 volunteers, that keep the repair shop busy year-round.

The work is crucial. The Model Railroad Garden has 350 model railroad cars and 125 engines, and during the season they run on a punishing schedule: eight to nine hours a day, seven days a week.

“The trains are not designed to operate the way we operate them; companies will not design them that way,” said chief engineer Dave Rodelius. “So we just continually use up the trains, and when they’re used up, we discard them. We get two of everything. When one breaks down, we replace it with the other.”

The engineers replace motors, wheels, and track—400 feet of track a year. They repair motors. They wire the electronics that make the trains run, testing the trains on the workshop tracks before putting them into service; incorrect wiring causes the fuses to blow. They install circuit boards with electronic sound cards that make horn or bell sounds when the train travels over magnets.

They also invent their own fixes. They have to.

Every spring, the miniatures also get a mini-makeover. Read more about our Miniature Maintenance.

PHOTO: Miniature Chicago Cubs fans.
Cubs fans in fresh whites never lose hope for their team winning one day.

“The Amtrak train hasn’t been made since 2004; we couldn’t get wheels anymore,” said operating engineer John Ciszek. “So we re-engineered the truck assembly (which holds the wheels) with a bolster plate.” Now they can replace the wheels with ones still being made.

And when they need a part that doesn’t exist, they have it custom engineered.

The behind-the-scenes work continues outside. Discreetly tucked away in the Model Railroad Garden is a shed that stores cars and engines overnight, and another that houses banks of remote controllers that operate the engines and their charging stations. A board fitted with small colored lights shows the direction each railroad line is operating—green for clockwise, red for counterclockwise.

The constant work is a labor of love. Rodelius, Ciszek, and maintenance technician Dave Perez have been model railroad enthusiasts themselves since they were children.

“Most of the engineers have their own layouts in their basements,” Rodelius said. “It’s the perfect job for most of the people here. They love it. You can’t keep them out of here.”


©2017 Chicago Botanic Garden and my.chicagobotanic.org

Larry and Me: How the Como Inn Came to Wonderland Express

When I met Larry Marchetti at a model train show in 2002, I had no idea he was connected to the famous Como Inn restaurant, or that it would be the beginning of a 12-year friendship, full of fun and hard work together.

PHOTO: Larry Marchetti.
Larry Marchetti in the Model Railroad Garden at the Chicago Botanic Garden

I was displaying my N-gauge layout at a show put on each year by the Fox Valley Division of the National Model Railroad Association. Larry stopped to look and we got to “talking trains.” I had been operating the Model Railroad at the Chicago Botanic Garden for two years, and we were expanding and looking for people to help us. Larry mentioned that he had a G-scale layout in his basement and, as they say, one thing led to another. I thought to myself that this was a fella who knew trains, was at ease talking to people, and someone I could get along with.

Larry soon joined us as an engineer and I realized I was very lucky in finding him. He turned out to be quite handy with tools and machines and, as he already had a lot of the same type of rolling stock that we had, was expert with repairs. It wasn’t too long before he became our first chief operating engineer.

We clicked and it worked very well. We eventually came to a point where we could kind of anticipate what the other guy was thinking of doing next. We had some squabbles and some hearty disagreements but they never got in the way of our respect for each other or the ends to which we were working. Some people forget, that is what a good friendship is.

Larry teased and cajoled with everyone in the Model Railroad Garden, always creating laughter and having fun. He was seven years my junior and he never let me forget that I was “the old man.” Another one of his favorite names for me was “shorty.” The “old man” one I comprehended but, “shorty,” I’m still working on. Larry was an infectious personality. He grew on you. He helped create our motto, “If you are not having fun in the Model Railroad Garden, you don’t belong there.” But when you are playing with trains what isn’t fun?

During our time together we would talk about our childhoods, our “war stories,” and our families. It was then that I found out that Larry grew up in Lemont, Illinois, on his family’s farm with a lot of animals and farm work. We realized that we had that in common, as I grew up in a similar way. I also learned that the Como Inn was the family business for many years. No wonder he had the gift of gab and found it easy to talk with our Garden visitors. He was a natural, and our visitors enjoyed his explanations of what the different cars and engines were used for and how railroads really worked. He would make the railroad an educational experience.

PHOTO: The Como Inn model, created with all natural plant materials.
The Como Inn model created by Applied Imagination in honor of Larry Marchetti. Its debut will be at this year’s Wonderland Express exhibition.

During the 12 years he worked here, Larry put his heart and soul into making the Model Railroad Garden better with everything he did. Every time he came up with an idea, we would kick it around and invariably it would turn out to be something really cool. There were so many that I can’t remember them all. Let’s put it this way, if it weren’t for many of his ideas the railroad wouldn’t be as great as it is today.

PHOTO: Dave Rodelius in the Wonderland Express exhibit.
Dave Rodelius, chief engineer, brought Larry Marchetti on board the Model Railroad team.

Larry, of course, was also heavily involved in Wonderland Express when it arrived on the scene and had a tremendous amount of input regarding the logistics of its construction and operation. He did it with the same intensity he put into the Model Railroad Garden. He was a great detail man and during the construction of Wonderland Express we all would give him a hard time about being picky and he would give it right back to us, all in good fun. That could have been another motto of the railroad. ”If you can’t take some fun poked at you, you might not want to hang around with these ‘Railroad Rowdies’.” Once in a while, when Larry and I talked to friends, we would joke about spending more time together at work than we did with our wives at home. It wasn’t too far from being true.

Now you know why the Como Inn was chosen to be displayed in Wonderland Express in Larry’s fond memory and to commemorate his life with us. Applied Imagination has done an outstanding job of replicating it in great detail, for which we thank them.

Thinking of you, Larry,
Dave Rodelius

Miniature maintenance!

With just two months to go until the Model Railroad Garden opens, one dedicated group of volunteers undertook a big job this week: cleaning and retouching the 500+ miniature figurines that accessorize the garden’s landmark buildings.

Led by Becky Maganuco, volunteers got out the toothbrushes and toothpicks, the glue and the triple-zero paintbrushes, and set to work.

PHOTO: Volunteer Becky Maganuco with a box of miniatures.
Becky gets the boxes of miniatures out from winter hibernation. It’s good to see familiar faces!
An ark's worth of animals prop the Railroad Garden's landmarks.
An ark’s worth of animals prop the Model Railroad Garden’s landmarks.

Over the course of several days, they washed (the cars, trucks, and tractors were especially dirt encrusted), touched up paint (eyes and eyebrows are the trickiest), and glued back the tiny hands and feet that are inevitably broken (weather, errant human footsteps) during five months spent outdoors in the Model Railroad Garden.

PHOTO: George and Judy Knuth sorting a pile of miniatures.
Railroad Garden volunteers George and Judy Knuth sorted, organized, and repaired figurines.
PHOTO: Volunteer painting a horse miniature.
An appaloosa horse gets fresh tiny, tiny spots in volunteer Gerry Lewis’ expert care.

I always look forward to the May days that Becky and fellow miniaturists, many of whom are members of Northbrook’s North Shore Miniature Society, accessorize the garden. It takes them a couple of days to layer in all the right details: the barber pole on Main Street…the sunbathers and sailboaters on Cape Cod…the lone wolf and the bears in Yellowstone National Park…even Bo the dog at the White House.

Their work makes the buildings come to life, and never fails to delight—key factors in a garden that’s especially for children, for whom the magic and humor of the small will always trump the realities of life-sized.

PHOTO: Rows of miniature citizens.
Freshly painted figurines—some for circus, some for city—drying in an organized fashion.

There’s a practical side to their miniature work as well: “Visitors take close-up pictures and use telephoto lenses a lot in this garden, so it’s nice to make the details look a little more real,” says Becky.

What’s new for 2013? Volunteers are mulling how to accessorize the most recently added landmark, the Lincoln Memorial.


©2013 Chicago Botanic Garden and my.chicagobotanic.org